. RANGER® EV Li-Ion Owner’s Manual for Maintenance and Safety. Failure to follow the safety precautions could result in serious injury or death. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR code with your smartphone. WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more.

• Polaris Ranger
• 2016 Polaris Ranger For Sale

Here at POLARIS we proudly produce an exciting line of utility and recreational products. POLARIS® and RANGER® are trademarks of POLARIS Industries Inc. Copyright 2015 POLARIS Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Specifications.68 POLARIS Products.70 Troubleshooting.

INTRODUCTION The RANGER is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used.

Become familiar with their meanings before reading the manual. Failure to follow the warnings contained in this manual can result in severe injury or death. Your POLARIS RANGER is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as cars, trucks or other off-road vehicles. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.

INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. A key can be duplicated only by ordering a key blank (using your key number) and mating it with one of your existing keys. The key switch must be replaced if all keys are lost. INTRODUCTION European Vibration and Noise The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per prEN 15997.

The operating conditions of the machinery during testing: The vehicles were in like-new condition. The environment was controlled as indicated by the test procedure(s). Protective gear reduces the chance of injury.

Helmet Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Approved helmets in the USA and Canada bear a U.S.

Department of Transportation (DOT) label. If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge.

The part number is printed on the label. Connect battery charger to properly rated electrical receptacle with GFCI. Refer to Owner’s Manual or contact your local POLARIS dealer with any questions. TO MAXIMIZE BATTERY LIFE. For storage (longer than one month), the vehicle should be charged to 50-70% SOC. SAFETY Safety Labels and Locations Proper Use Warning (7179978) Require Proper Use of Your Vehicle Do your part to prevent injuries:.

Do not allow careless or reckless driving. Make sure operators are 16 or older with a valid driver’s license. SAFETY Safety Labels and Locations Passenger/Tire Pressure Warning (7182498) WARNING Passenger/Tire Fuel Transport Pressure Warning. Passengers can be thrown off.

This can cause Warning serious injury or death. Never carry passengers in cargo box. WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH. Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speeds. Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident.

Never install any accessory that grounds to the vehicle chassis. The chassis is a floating ground to protect against electrical short circuits and hazards. Do not install any non-POLARIS-approved accessory or modify the vehicle for the purpose of increasing speed or power. Any modifications or installation of non-POLARIS-approved accessories could create a substantial safety hazard and increase the risk of bodily injury. SAFETY Operator Safety WARNING Failure to operate the RANGER properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death.

Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures. Age Restrictions This vehicle is an ADULT VEHICLE ONLY. SAFETY Operator Safety Failure to Inspect Before Operating Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident.

Always perform the pre-ride inspection before each use of your RANGER to make sure it's in safe operating condition. SAFETY Operator Safety Operating on Pavement This vehicle's tires are designed for off-road use only, not for use on pavement.

Operating this vehicle on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the vehicle and may increase the risk of loss of control and accident or rollover. Avoid operating the vehicle on pavement. SAFETY Operator Safety Improper Hill Climbing Climbing hills improperly can cause loss of control or vehicle rollover. Always follow proper procedures for climbing hills as described in this owner's manual. Descending Hills Improperly Improperly descending a hill could cause loss of control or rollover. Always follow proper procedures for traveling down hills as described in the owner's manual. All battery and electrical service must be performed only by an authorized service facility.

Your POLARIS dealer can assist. Make sure the vehicle is properly immobilized before beginning any maintenance. Always block the chassis securely before working under the vehicle.

FEATURES AND CONTROLS Component Locations ROPS Cab Frame Cargo Cargo Box Release Lever Hip Bars Seat Belts Front Bumper/Brush Guard Tailgate Latch Releases Tailgate Taillight Receiver Hitch. FEATURES AND CONTROLS Console 12V Auxiliary Key/Light Outlet Switch Switch Drive Mode Direction Switch Selector Key/Light Switch Turn the key to the LIGHTS ON position to operate with the lights on. Turn the key to the LIGHTS OFF position to operate with the lights off. FEATURES AND CONTROLS Console Drive Mode Switch CAUTION!

Changing the drive mode switch position while driving High could result in an automatic increase or decrease in speed without a change to accelerator pedal pressure. Maximum High Mode Range Press the top of the switch to select high mode. Use high mode for most trail-riding conditions. FEATURES AND CONTROLS Console Direction Selector Switch When the direction selector is in the center position, the vehicle is in neutral.

The vehicle will not move if the Forward accelerator pedal is depressed. Push the top of the switch to choose forward operation. Push the bottom of the switch to choose reverse operation. FEATURES AND CONTROLS Instrument Cluster High water pressure may damage components.

Wash the vehicle by hand Speedometer Indicator or with a garden hose using mild soap. Lamps Do not use alcohol to clean the instrument cluster. Do not allow insect sprays to contact the lens. When both the chassis fault lamp and the fault indicator (wrench symbol) illuminate, use the mode button to toggle through fault codes or warning messages in the display. Your authorized POLARIS dealer can provide code details and diagnosis. State of Charge State of Charge This indicator illuminates when the key is turned on. FEATURES AND CONTROLS Instrument Cluster Rider Information Center Information Display Mode This area will display clock, odometer, trip meter, state of charge (SOC), range meter, efficiency rate (EFF) or any existing fault MODE codes or warning messages.

Button The display can be changed to show either standard or metric units of measurement for each of the following settings. FEATURES AND CONTROLS Instrument Cluster Rider Information Center Information Display Mode Odometer The odometer displays the distance traveled by the vehicle since manufacture. Trip Meter The trip meter displays distance traveled since the last reset of the trip meter. To reset, toggle to the trip meter display. Avoid disconnecting and connecting battery cables.

All battery and electrical service must be performed only by an authorized service facility. Your POLARIS dealer can assist. Always keep battery terminals and connections clean and free of corrosion. FEATURES AND CONTROLS Batteries Ambient Temperature Implications on Batteries 1. Batteries discharge when left uncharged. They can discharge with the key off, and much faster if the key is left on. Batteries can become too cold to function at low ambient temperatures.

FEATURES AND CONTROLS Batteries Battery Operating Temperature The vehicle will not operate if one or more batteries has an internal temperature below 14° F (-10° C). When not in use, park the vehicle and connect the battery charger. When the vehicle is connected to the charger, batteries are maintained at full performance operating temperature in addition to receiving a full charge. To disconnect, unplug the connector. After servicing the vehicle, the main power connector should be the last connection to be made.

Main Power Connector WARNING! All battery and electrical service must be performed only by an authorized service facility.

Your POLARIS dealer can assist. FEATURES AND CONTROLS Auxiliary 12-Volt Terminal Board The 12-volt terminal board is located under the hood. It contains constant 12-volt, switched 12-volt and ground terminals that can be used to power auxiliary lights and accessories. The terminals are limited to 10 amps. Charging Cord The charging cord is located under the hood on the right side of the vehicle. Roll-Over Protection System (ROPS) The Rollover Protective Structure (ROPS) on this vehicle meets OSHA 1928.53 rollover performance requirements.

Always have your authorized POLARIS dealer thoroughly inspect ROPS the ROPS if it ever becomes damaged in any Label way. FEATURES AND CONTROLS Seat Belts This POLARIS vehicle is equipped with three-point lap and diagonal seat belts for the operator and passenger. Always make sure the seat belts are Latch Plate secured for all riders before operating. The center of the seat is NOT equipped with a seat belt. Inspect, ensure tightness Accelerator Ensure proper operation Indicator lights/switches Ensure operation Headlamp Check operation, apply POLARIS dielectric grease when lamp is replaced Brake light/tail lamp Check operation, apply POLARIS dielectric grease when lamp is replaced Seat belts Check length of belt for damage, check latches for proper.

OPERATION Driving Procedure 1. Disconnect the charging cable. Wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots. Sit in the driver's seat and fasten the seat belt. Apply the brakes. If the vehicle is not connected to the charger while parked in temperatures below 14°.

OPERATION Driving On Slippery Surfaces WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control. Do not operate on excessively slippery surfaces. Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1.

Always travel straight uphill. Avoid excessively steep hills. Keep both feet on the floor.

Always check the terrain carefully before ascending any hill. Never climb hills with excessively slippery or loose surfaces. OPERATION Driving Through Water Your POLARIS vehicle can operate through water up to a maximum recommended depth equal to the floorboards. NOTICE: Serious damage can occur to the electrical system and batteries if the vehicle is operated in water deeper than the floorboards. OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing.

Always avoid backing downhill. Apply the brakes lightly for stopping.

OPERATION Hauling Cargo WARNING Hauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: Never exceed the maximum weight capacity of the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passenger, accessories, loads in the rack or box and the load on the trailer tongue. OPERATION Towing Loads Towing improperly can alter vehicle handling and may cause loss of control or brake instability.

Always follow these precautions when towing: 1. Never load more than 150 lbs. (68.1 kg) tongue weight on the towing bracket. Do not operate the vehicle faster than 10 MPH (16 km/h) when towing.

Crown electric forklift reach truck repair manual. Towing a trailer increases braking distance. OPERATION Dumping the Cargo Box 1. Select a level site to dump the cargo box. Do not Release attempt to dump or unload the vehicle while parked on Lever an incline. Apply the brakes.

Set the park brake. OPERATION All Wheel Drive (AWD) Press the top of the rocker switch to engage All Wheel Drive (AWD). Once enabled, the AWD remains enabled until the switch is turned off.

The AWD switch may be turned on or off while the vehicle is moving. WINCH GUIDE These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH.

Always follow all winch instructions and warnings in this manual. WINCH GUIDE Winch Safety Precautions 13. Never winch up or down at sharp angles. This can destabilize the winching vehicle and possibly cause it to move without warning. Never attempt to winch loads that weigh more than the winch’s rated capacity.

WINCH GUIDE Winch Operation Read the Winch Safety Precautions in the preceding pages before using your winch. Tip: Consider practicing the operation and use of your winch before you actually need to use it in the field. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.

Replace the winch cable at the first sign of damage to prevent SEVERE INJURY or DEATH in the event of failure. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer. WINCH GUIDE Winch Operation 8. Read and adhere to the following information for winch damping to ensure safe winch use. In order to absorb energy that could be released by a winch cable failure, always place a “damper” on the winch cable. A damper can be a heavy jacket, tarp, or other soft, dense object. WINCH GUIDE Winch Operation 13.

Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle’s engine run while operating the winch to prevent the battery from running low if winching for long periods. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again. WINCH GUIDE Winch Cable Care For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer. Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY. WINCH GUIDE Shock Loading WARNING!

Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch.

For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer. D Have an authorized POLARIS dealer or other qualified person perform these services. Improperly performing the procedures marked with a “D” could result in component failure and lead to serious injury or death. Have an authorized POLARIS dealer or other qualified person perform these services. Adjust as needed Perform these procedures more often for vehicles subjected to severe use.

D Have an authorized POLARIS dealer or other qualified person perform these services. Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 54, or more often under severe use, such as wet or dusty conditions. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications. See page 70 for the part numbers of POLARIS products. Fill Plug Drain Plug Oil Check The fill plug is located at the right rear of the vehicle. Maintenance Chart beginning on page 54. Maintain the oil level even with the bottom thread of the fill plug hole.

Refer to the Gearcase Specifications Chart on page 56 for recommended lubricants, capacities and torque specifications. See page 70 for the part numbers of POLARIS products. Oil Check The front gearcase fill plug is located on the left side of the front gearcase.

MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes. Brake Fluid Inspect the brake system routinely.

Inspect the level of the brake fluid before each operation. After opening a bottle of brake fluid, always discard any unused portion. If there is excessive freeplay or strange noises, or the steering feels rough or “catchy,” have the steering system inspected by an authorized POLARIS dealer. Lights Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. MAINTENANCE Lights Headlight Beam Adjustment 1.

Polaris Ranger

Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height. Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use POLARIS-approved size and type of tires for this vehicle when replacing tires. Tire Tread Depth Always replace tires when tread depth is 1/8'. Always ensure that all nuts are torqued to specification.

Do not service axle nuts that have a cotter pin installed. Your POLARIS dealer can assist. Attach the wheel nuts and washers and finger tighten. Handling batteries and electrical components improperly can result in serious injury or death. Do not attempt to remove batteries or battery cables. All battery and electrical service must be performed only by an authorized service facility. Your POLARIS dealer can assist.

Battery Access To access the batteries, remove the seat. MAINTENANCE Batteries Battery Charging When not in use, park the vehicle and connect the battery charger. When the vehicle is connected to the charger, batteries are maintained at full performance operating temperature in addition to receiving a full charge.

If the vehicle is not connected to the charger while parked in cold weather, battery temperatures may drop below 14°. NOTICE: Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water. MAINTENANCE Cleaning and Storage Polishing the Vehicle POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container.

Polishing Tips. Avoid the use of automotive products, some of which can scratch the finish of your vehicle. MAINTENANCE Cleaning and Storage Storing the Vehicle Any time the vehicle will be parked for more than a few hours, follow the recommended storage procedures: 1. Make any necessary repairs and clean the vehicle.

Store the vehicle out of the sun in a cool, dry place. SPECIFICATIONS RANGER EV Li-Ion Dimensions Curb Weight 1288 lbs. (584 kg) Test GVW - Rollover Protection 2750 lbs.

(1247 kg) per OSHA 29 CFR 1928.53 System (ROPS) Ground Clearance 10 in. (25.4 cm) Length 108 in. (274.3 cm) Width 56.5 in. (143.5 cm) Height 73 in. SPECIFICATIONS RANGER EV Li-Ion Brake System Brakes 4-Wheel hydraulic disc w/dual bore front calipers Park Brake Dash-mounted lever-activated mechanical park brake Suspension Front suspension McPherson Strut w/9 in.

(22.7 cm) of travel Rear suspension Dual A-Arm w/9 in. (22.9 cm) travel Tires 25x9-12 Carlisle All Trail II Tire pressure. POLARIS PRODUCTS Part Number Description Gearcase Lubricants 2876160 ATV Angle Drive Fluid (qt./.95 l) 2872276 ATV Angle Drive Fluid (2.5 gal./9.5 l) 2877922 Demand Drive Fluid (qt./.95 l) 2877923 Demand Drive Fluid (2.5 gal./9.5 l) Grease / Specialized Lubricants 2871312. Any capacity/range reduction-based claim must be confirmed by an authorized dealer and approved by POLARIS to be eligible for coverage. In addition to the WARRANTY COVERAGE EXCLUSIONS listed below, the battery warranty also excludes failure, damage or capacity loss to the batteries caused by neglect, lack of charging or not following the recommended maintenance schedule outlined in the Owner’s Manual. The exclusive remedy for breach of this warranty shall be, at POLARIS MOTORCYCLES’s option, repair or replacement of any defective materials, components, or products. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY.

If you purchase from a private party: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.

SELLING DEALER’S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product’s warranty or service coverage if you have any questions. This policy does not apply to products registered to government officials or military personnel on assignment outside the country of the selling dealer’s authorized location. MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS OR HOURS.

MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS OR HOURS. INDEX Accelerator Pedal.33 Equipment Modifications.14 All Wheel Drive.

Vehicle Will Not Operate.70 Polaris Products.70 Polishing the Vehicle. 12 or who cannot comfortably reach the floor and hand holds. On paved surfaces - pavement may seriously affect handling and control. With non-Polaris approved accessories - they may seriously affect stability.

ALWAYS:. Wear your seat belt. Vehicle rollover can cause severe injury or death.

. PMS 419 RANGER® 570 EFI RANGER® 570 EPS RANGER CREW® 570 EFI RANGER CREW® 570 EPS Owner's Manual for Maintenance and Safety. WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death.

WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products. POLARIS®, RANGER® and RANGER CREW® are registered trademarks of POLARIS Industries Inc. Copyright 2013 POLARIS Sales Inc.

All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.

Specifications.88 POLARIS Products.90 Troubleshooting. INTRODUCTION The RANGER is an off-road vehicle. Familiarize yourself with all laws and regulations con- cerning the operation of this vehicle in your area. The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

Failure to follow the warnings contained in this manual can result in severe injury or death. Your POLARIS RANGER is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as cars, trucks or other off-road vehicles. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.

Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost. INTRODUCTION European Vibration and Noise The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per prEN 15997. The operating conditions of the machinery during testing: The vehicles were in like-new condition.

The environment was controlled as indicated by the test procedure(s). Helmet Helmet Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards.

Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label. Gloves Wear gloves for comfort and for protection from sun, cold weather and other elements. Boots Wear sturdy over-the-ankle boots for support and protection. Never ride a POLARIS vehicle with bare feet or sandals. Clothing Wear long sleeves and long pants to protect arms and legs. If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement.

Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label. SAFETY Safety Labels and Locations Proper Use Warning (CREW 570) Require Proper Use of Your Vehicle Do your part to prevent injuries:. Do not allow careless or reckless driving. Make sure operators are 16 or older with a valid driver’s license. SAFETY Safety Labels and Locations Load/Passenger/Tire Pressure Warning WARNING. Passengers can be thrown off.

This can cause serious injury or death. Never carry passengers in cargo box. WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH. SAFETY Operator Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual. Read this entire manual and all labels carefully. Follow the operating procedures described.

Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speeds. Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident. FOR MORE INFORMATION ABOUT SAFETY, call POLARIS at 1-800-342-3764.

Equipment Modifications Do not install any non-POLARIS approved accessory or modify the vehicle for the purpose of increasing speed or power. Any modifications or installation of non-POLARIS approved accessories could create a substantial safety hazard and increase the risk of bodily injury.

SAFETY Operator Safety WARNING Failure to operate the RANGER properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures. Age Restrictions This vehicle is an ADULT VEHICLE ONLY.

SAFETY Operator Safety Cab Nets Riding in this vehicle without using the cab nets (or doors, if equipped) increases the risk of serious injury or death in the event of an accident or rollover. Always use the cab nets (or doors) while riding in this vehicle. SAFETY Operator Safety Handling Gasoline Gasoline is highly flammable and explosive under certain conditions. Always exercise extreme caution whenever handling gasoline. Always turn off the engine when refueling.

Always refuel outdoors or in a well ventilated area free of any source of flame or sparks. SAFETY Operator Safety Operating on Public Roads Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads (unless designated for off-highway use). SAFETY Operator Safety Improper Tire Maintenance Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident. Always use the size and type of tires specified for your vehicle.

Always maintain proper tire pressure as described in the owner's manual and on safety labels. FEATURES AND CONTROLS Vehicle Components Not all models come with all features. Refer to the specifications section beginning on page ROPS Cab Seat Belts Frame Hip Bar Cargo Box Tailgate CREW 570 Electrical Clutch Box Compartment Muffler (Spark Arrester) Headlights Cargo Box Release Lever. FEATURES AND CONTROLS Console Instrument AWD/Differential Switch Cluster Gear Selector Mode (Shifter) Storage Button Compartment Cup Holder Storage 12V Auxiliary Cup Holder Ignition Switch Tray Outlet Light Switch Auxiliary Outlet The 12-volt receptacle has spade connections on the back that may be used to power an aux- iliary light or other optional accessories or lights. FEATURES AND CONTROLS Console Gear Selector H: High Gear L: Low Gear N: Neutral R: Reverse P: Park Low gear is the primary driving range for the RANGER. High gear is intended for use on hard-packed surfaces with light loads. Whenever the vehicle is left unattended, always place the transmission in PARK.

FEATURES AND CONTROLS Brake Pedal Depress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine.

Throttle Pedal Push the pedal down to increase engine speed. Spring pressure returns the pedal to the rest posi- tion when released. FEATURES AND CONTROLS Seat Belts This POLARIS vehicle is equipped with three-point lap and diagonal seat belts on all external seats. Always make sure the seat belts are secured for all riders before operating.

Falling from a moving vehicle could result in serious Latch Plate injury or death. Use the strap adjusters to tighten any loose straps. Promptly replace worn or dam- aged cab nets and latches with new cab nets and latches. Please see your authorized POLARIS dealer. Securing a Net 1. After entering the vehicle, insert the lower net rod into the net mount on the floor.

Make sure the ball at the end of the rod is properly secured in the slot at the base of the mount. If your factory-installed battery cannot maintain a charge because of operation in extreme cold or with multiple electrical accessories, please see your POLARIS dealer to purchase a 30 AH battery. To install this battery to your vehicle, you will also need to purchase the 30 AH battery strap bracket. This indicator illuminates briefly when the key is turned to the ON position. If the light remains on, the EPS system is inoperative. See your authorized POLARIS dealer for service. Neutral This lamp illuminates when the transmission is in neutral and the ignition key is in the ON position.

If this occurs, take the vehicle to your POLARIS dealer for proper diagnosis. The information center is set to dis- play standard units of measurement and a 12-hour clock at the factory. FEATURES AND CONTROLS Instrument Cluster Rider Information Center Use the MODE button to toggle through the information area options. Display Units (Standard/Metric) The display can be changed to display either standard or metric units of measurement. Tip: To exit the set-up mode at any time, wait 10 seconds.The display automatically exits and returns to the odometer display. Diagnostic Display Mode The EFI diagnostic display mode is for informational purposes only.

Please see your POLARIS dealer for all major repairs. The diagnostic mode is accessible only when the check engine warning indicator activates after the key has been turned on. Leave the key on if you want to view the active code (fail- ure code). Record the three numbers displayed in the gear position, clock and odometer displays. Press the MODE button to advance to the next error code. Press and hold the MODE button to exit the diagnostics code menu. See an authorized POLARIS dealer for code details and diagnosis.

Break-In Period The break-in period for your new POLARIS RANGER is the first twenty hours of operation, or the time it takes to use the first two tanks full of gasoline. No single action on your part is as important as a proper break-in period. Indicator lights/switches Ensure operation Air filter, pre-filter Inspect, clean 71, 71 Headlamp Check operation, apply POLARIS dielectric grease when lamp is replaced Brake light/tail lamp Check operation, apply POLARIS dielectric grease when lamp is replaced Seat Belts Check length of belt for damage, check latches for. OPERATION Starting Engine 1.

Always start the engine outdoors or in a well-ventilated area. Sit in the driver's seat and fasten the seat belt. Secure the cab nets (or doors). Apply the brakes.

Place the transmission in PARK. OPERATION Driving Procedure 1. Wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots. Sit in the driver's seat and fasten the seat belt.

Start the engine and allow it to warm 4. Always use the cab nets (or doors) while riding in this vehicle. OPERATION Driving On Slippery Surfaces WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control. Do not operate on excessively slippery surfaces. Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1.

OPERATION Driving Over Obstacles Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover.

Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1. OPERATION Driving Through Water Your POLARIS RANGER can operate through water up to a maximum recommended depth equal to the floorboards. NOTICE: Immersion can result in major damage if the vehicle isn't serviced correctly and promptly. After immersion, always take the vehicle to your dealer service.

Do not start the engine! If it's impossible to bring the vehicle to your dealer before starting the engine, perform the service outlined on page 70, and take the vehicle to your dealer at the first opportunity. OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle.

Always inspect left and right fields of vision before backing. Always avoid backing downhill. Apply the brakes lightly for stopping. OPERATION Hauling Cargo WARNING Hauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death.

Always follow these precautions when hauling cargo: Never exceed the maximum weight capacity of the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passenger, accessories, loads in the rack or box and the load on the trailer tongue.

OPERATION Towing Loads Towing improperly can alter vehicle handling and may cause loss of control or brake insta- bility. Always follow these precautions when towing: 1. Never load more than 150 lbs.

(68.1 kg) tongue weight on the towing bracket. OPERATION Dumping the Cargo Box 1. Select a level site to dump the cargo box. Do not Release attempt to dump or unload the vehicle while Lever parked on an incline.

Apply the brakes. Place the transmission in PARK.

Dismount the vehicle. OPERATION Differential Operation Modes The 4X4 rear axle is equipped with a lockable differential that allows the operator to choose between an open differential or a closed differential. Press the top of the rocker switch to engage All Wheel Drive (AWD). OPERATION All Wheel Drive (AWD) The illuminated amber AWD switch indicates that the vehicle is in AWD.

When the AWD switch is on, the front gearcase will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the front gearcase will automati- cally disengage. WINCH GUIDE These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.

WINCH GUIDE Winch Safety Precautions 13. Never winch up or down at sharp angles. This can destabilize the winching vehicle and possibly cause it to move without warning. Never attempt to winch loads that weigh more than the winch’s rated capacity. WINCH GUIDE Winch Operation Read the Winch Safety Precautions in the preceding pages before using your winch.

Tip: Consider practicing the operation and use of your winch before you actually need to use it in the field. WARNING Improper winch use can result in SEVERE INJURY or DEATH.

Always follow all winch instructions and warnings in this manual. Replace the winch cable at the first sign of damage to prevent SEVERE INJURY or DEATH in the event of failure. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer. WINCH GUIDE Winch Operation 8. Read and adhere to the following information for winch damping to ensure safe winch use. In order to absorb energy that could be released by a winch cable failure, always place a “damper” on the winch cable. A damper can be a heavy jacket, tarp, or other soft, dense object.

WINCH GUIDE Winch Operation 13. Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle’s engine run while operating the winch to prevent the battery from running low if winching for long periods. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.

WINCH GUIDE Winch Cable Care For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer. Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY. WINCH GUIDE Shock Loading WARNING! Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break.

The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch 4. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer. Operation on Public Lands in the U.S.A. Your POLARIS vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1c. Federal law requires that this spark arrester be installed and functional when the vehicle is operated on public lands. D Have an authorized POLARIS dealer perform these services.

Improperly performing the procedures marked with a “D” could result in component failure and lead to serious injury or death. Have an authorized POLARIS dealer perform these services.

Inspect duct for proper sealing/air leaks flange Drive belt 50 H 500 (800) Inspect; adjust; replace as needed Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service. D Have an authorized POLARIS dealer perform these services. MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval Remarks (whichever comes first) Hours Calendar Miles (Km) Cooling system (if applicable) 50 H Inspect coolant strength seasonally; pressure test system yearly Oil lines, fasteners 50 H Inspect for leaks and loose fittings Engine oil and filter change 100 H 1000 (1600) Change oil and filter.

MAINTENANCE Engine Oil Always check and change the oil at the intervals Oil Fill outlined in the Periodic Maintenance Chart beginning on page 57. Always use the recommended engine oil. NOTICE: Allowing dirt or debris to enter the engine can result in serious engine damage.

Always clean away all dirt and debris from the dipstick area before removing the dipstick. MAINTENANCE Engine Oil Oil and Filter Change Always check and change the oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 57. Always change the oil filter whenever changing oil. The engine drain plug is located on the bottom of the crankcase.

MAINTENANCE Engine Oil Oil and Filter Change 8. Using a cap-style oil filter wrench, turn the filter counter-clockwise to remove it. Using a clean dry cloth, clean the filter sealing surface on the crankcase. Make sure the old filter o-ring is completely removed. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications. See page 90 for the part numbers of POLARIS products.

Fluid Check The fill plug is located on the rear of the gearcase. Refer to the Gearcase Specifications Chart on page 63 for recommended lubricants, capaci- ties and torque specifications.

See page 90 for the part numbers of POLARIS products. Oil Check The front gearcase fill plug is located on the right side of the front gearcase. Refer to the specifications section beginning on page 88 for the recommended spark plug type for your vehicle. Always torque spark plugs to specification.

NOTICE: Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs. Spark Plug Gap/Torque Model.

POLARIS recommends the use of POLARIS Antifreeze 60/40 premix or a 50/50 mixture of high quality aluminum compatible anti-freeze/coolant and distilled water. POLARIS Antifreeze is already premixed and ready to use. Do not dilute with water. See page 90 for the part numbers of POLARIS products. Reinstall the cap. Tip: If coolant must be added often, or if the overflow bottle runs completely dry, there may be a leak in the system.

Have the cooling system inspected by your POLARIS dealer. Radiator Coolant Level. See your dealer as outlined in the owner's manual. This PVT system is intended for use on POLARIS products only. Do not install it in any other product. Always make sure the PVT housing is securely in place during operation.

MAINTENANCE POLARIS Variable Transmission (PVT) System Belt Replacement/Debris Removal 8. Rotate the driven clutch by hand until the belt is completely off. Slide the front of the belt out from between the drive clutch and inner clutch cover to completely remove it. MAINTENANCE POLARIS Variable Transmission (PVT) System PVT Drying There may be some instances when water is ingested into the PVT system. Use the following instructions to dry it out before operating.

Position the vehicle on a level surface. Remove the red drain plug on the outer clutch cover.

Reinstall the air filter (if clean) or install a new air filter (if soiled). Do not attempt to clean the air filter.

NOTICE: Use of a non-POLARIS-approved air filter may cause engine damage. Always use a POLARIS-approved replacement filter. See page 90 for the part numbers of POLARIS products. MAINTENANCE Spark Arrester WARNING Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death. Do not perform service on the spark arrester while the system is hot.

Exhaust system temperatures can reach 1000° F. Allow components to cool sufficiently before proceeding. The throttle may also not open fully. If the throttle pedal has no freeplay, the throttle may be hard to control, and the idle speed may be erratic.

If engine idle speed is not satisfactory, please see your POLARIS dealer for adjustment. Throttle Body/Idle RPM Idle RPM is preset by the manufacturer. MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes. Brake Fluid Inspect the brake system routinely.

Inspect the level of the brake fluid before each operation. After opening a bottle of brake fluid, always discard any unused portion. There should be 0.8'-1.0' (20-25 mm) of freeplay.

If there is excessive freeplay or strange noises, or the steering feels rough or 'catchy,' have the steering system inspected by an authorized POLARIS dealer. Spring Adjustment Adjust the front and rear shock absorber springs by rotating the adjustment cam either clockwise or counterclockwise to increase or decrease spring tension. Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use POLARIS-approved size and type of tires for this vehicle when replacing tires. Tire Tread Depth Always replace tires when tread depth is 1/8'.

Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your POLARIS dealer. Attach the wheel nuts and washers and fin- ger tighten. The fuse box is located in the electrical compartment under the left rearmost seat. Spare fuses are provided in the fuse box.

If you suspect that a fuse or relay may not be working properly, please see your POLARIS dealer. Fuse Size Feature Supported 7.5A. MAINTENANCE Lights Headlight Beam Adjustment 8' (20 cm) 25 ft. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height.

MAINTENANCE Battery WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External: Flush with water.

Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil. MAINTENANCE Battery Battery Removal WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last.

If your factory-installed 14 AH battery cannot maintain a charge because of operation in extreme cold or with multiple electrical accessories, please see your POLARIS dealer to pur- chase a 30 AH battery. Before installing the 30 AH battery, remove the plastic spacer at the bottom of the battery compartment. MAINTENANCE Battery Battery Charging (Conventional Battery) 1. Remove the battery from the vehicle to prevent damage from leaking or spilled electro- lyte during charging. Charge the battery with a charging output no larger than 1/10 of the battery’s amp/hr rat- ing.

NOTICE: Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water. Stabilize the Fuel 1.

Fill the fuel tank. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems. Turn the engine over several times.

Oil will be forced in and around the piston rings and ring lands, coating the cylinder with a protective film of fresh oil. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. Fill the fuel tank with fuel. Check all the points listed in the Daily Pre-Ride Inspection section on page 34.

Tightness of the bolts, nuts and other fasteners should be checked by an authorized POLARIS dealer. Lubricate at the intervals outlined in the Periodic Maintenance Chart beginning on page Transporting the RANGER Follow these procedures when transporting the vehicle. SPECIFICATIONS RANGER 570 EFI/EPS RANGER CREW 570 EFI/EPS Maximum Weight Capacity 1000 lbs.

(454 kg) 1250 lbs. (567 kg) (includes weight of operator, passenger, cargo, accessories) Dry Weight 1055 lbs. (478.5 kg) 1300 lbs. (589.7 kg) Test GVW - Rollover Protection 2750 lbs. Hood Headlights 2 single beam, 50W, quartz/halogen 2 single beam, 50W, quartz/halogen Taillights 10 L.E.D. (.28W) 10 L.E.D. (.28W) Brake Light 10 L.E.D.

2016 Polaris Ranger For Sale

(3.1W) 10 L.E.D. (3.1W) Indicator Light 1.0 W 1.0 W Clutching See your POLARIS dealer for clutching specifications. Additives / Miscellaneous 2871326 Carbon Clean 2870652 Fuel Stabilizer 2872189 DOT 4 Brake Fluid 2871956 Loctite™ 565 Thread Sealant 2859044 POLARIS Battery Tender™ Charger 5253552 POLARIS Battery Strap Bracket for 30 AH Battery 4010630 POLARIS 30 AH Battery 2521372 POLARIS Air Filter. Dry out the PVT.

Inspect clutch seals for damage if repeated ingestion into the PVT system leaking occurs. Clutch malfunction See your POLARIS dealer. Poor engine performance Check for fouled plugs or foreign material in fuel tank or fuel lines. See your dealer. Inspect plug and replace if necessary No spark to spark plug Inspect plug and replace if necessary Water or fuel in crankcase Immediately see your POLARIS dealer Low battery voltage Recharge the battery to 12.8 VDC Mechanical failure See your POLARIS dealer. Solution Fouled or defective spark plug Inspect, clean and/or replace spark plug Worn or defective spark plug wires See your POLARIS dealer Incorrect spark plug gap or heat range Set gap to specs or replace plug Loose ignition connections Check all connections and tighten. This warranty is transferable to another owner during the warranty period through a POLARIS dealer, but any such transfer will not extend the original term of the warranty.

The duration of this warranty may vary by international region based upon local laws and regulations. THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS’ OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. If you purchase from a private party: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.

SELLING DEALER’S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export.

You should consult an authorized dealer to determine this product’s warranty or service coverage if you have any questions. This policy does not apply to products registered to government officials or military personnel on assignment outside the country of the selling dealer’s authorized location. 30 calendar months from the date of purchase, whichever comes first. This EPA emissions warranty period is extended for at least as long as the standard factory warranty that Polaris provides on the vehicle as a whole.

The EPA emissions warranty period does not further extend if you purchase additional warranty coverage in the form of a service contract or other paid warranty extension, but emission-related parts may be covered subject to the terms of any such paid service contract or paid warranty extension. WARRANTY U.S.A. EPA Emissions Limited Warranty The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS OR HOURS.

MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS OR HOURS. INDEX Accessory Outlets.22 Cooling Fan.66 Adjustment, Shock Spring. Immersion of Vehicle. 70 Polaris Products.90 Indicator Lamps. INDEX Power Steering Unit (Cleaning).77 Storage Tips.85 Pre-Filter, Intake. 12 or who cannot comfortably reach the floor and hand holds. On paved surfaces - pavement may seriously affect handling and control.

With non-Polaris approved accessories - they may seriously affect stability. ALWAYS:. Wear your seat belt. Vehicle rollover can cause severe injury or death.